I remember carrying a spare battery for my Samsung phone in my pocket. It was light, it was small, and it gave me instant 100% capacity in ten seconds.
On my recent trip, the flight attendant made a strict announcement: "Power banks must be kept in front of you. Do not charge your devices. Do not put them in the overhead bin."
The contrast struck me. We engineered phones to be thinner and water-resistant by sealing the batteries inside. But in doing so, we created a dependency on heavy external power banks—which are now considered a safety threat.
The Safety Reality
The restrictions are not arbitrary. They are a response to physics.
According to the Federal Aviation Administration (FAA), there have been over 500 verified incidents involving lithium batteries on aircraft between 2006 and mid-2024. These aren't minor glitches; they involve smoke, fire, or extreme heat. When a battery fails in the cargo hold or a closed overhead bin, it is a catastrophe waiting to happen. In the seat pocket, it can be monitored.
We are now in a situation where we carry "potential fire hazards" just to keep our communication devices alive for a 12-hour journey.
The Design Regression
We often confuse sleekness with progress.
By removing the replaceable battery, manufacturers forced us to buy a second device (the power bank) to support the first one. This is not efficiency; it is clutter. We traded a 30-gram spare battery for a 300-gram brick.
The "market for power banks" exists only because of a failure in phone longevity and repairability. It is a patch, not a solution.
The Alternative
Is the answer simply bigger batteries? Perhaps. But the real shift is returning to modularity.
The European Union has already signaled this direction, pushing for mandates that make batteries user-replaceable again by 2027. This isn't just about nostalgia. It is about:
- Safety: A damaged battery can be swapped out rather than compromising the whole device.
- Longevity: You don't discard a $1,000 phone because a $50 part degraded.
- Travel Ease: Carrying a safe, small spare versus a large, regulated power bank.
True innovation reduces friction. If your "upgrade" requires the user to carry more weight and navigate more safety restrictions, it wasn't an upgrade—it was a compromise.
Sometimes, the best way forward is to look at what worked in the past. I would gladly trade a millimeter of phone thickness for the ability to go days without tethering myself to a wall or a brick.
Source: FAA Lithium Battery Air Incidents data.

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